1、采用套鍛工藝，提高了材料利用率；
2、加熱工序采用爐內(nèi)、爐外雙測(cè)溫系統(tǒng)，保證了溫度的準(zhǔn)確性；
3、投入了機(jī)械手，能取代人工在各個(gè)沖壓工位上進(jìn)行物料沖壓、搬運(yùn)、上下料等工作，減輕操作人員的勞動(dòng)強(qiáng)度。
1、實(shí)行計(jì)算機(jī)控制，具備工藝設(shè)定、存儲(chǔ)、數(shù)據(jù)顯示和記錄、歷史數(shù)據(jù)查詢，生產(chǎn)能力管理等功能。
2、退火采用氮?dú)獗Ｗo(hù)氣氛，工作環(huán)境潔凈；實(shí)現(xiàn)了優(yōu)質(zhì)、節(jié)能環(huán)保、連續(xù)自動(dòng)化退火的理想效果。
3、由于退火爐屬自動(dòng)化控制，人機(jī)協(xié)調(diào)，勞動(dòng)強(qiáng)度大為減輕。
1、采用全功能數(shù)控機(jī)床加工，尺寸精度高。
2、兩次裝夾完成加工，加工周期短。
3、全封閉加工，高效安全、工作環(huán)境整潔，勞動(dòng)強(qiáng)度大為減輕。
1、實(shí)現(xiàn)計(jì)算機(jī)控制技術(shù)：實(shí)現(xiàn)各溫控區(qū)加熱溫度、加熱時(shí)間以及爐內(nèi)碳勢(shì)實(shí)時(shí)與歷史記錄的監(jiān)察、設(shè)定、存儲(chǔ)等功能?？蓪?shí)現(xiàn)歷史數(shù)據(jù)記錄，便于查詢、追溯。
2、采用了二次冷卻技術(shù)，有效減少產(chǎn)品內(nèi)殘余奧氏體含量，改善了成品軸承尺寸穩(wěn)定性。
3、生產(chǎn)線性能良好，工件熱處理質(zhì)量穩(wěn)定。設(shè)備故障率低。具有明顯的節(jié)能效果。
1、采用先進(jìn)磨、超自動(dòng)生產(chǎn)線，自動(dòng)數(shù)控在線檢測(cè)磨削等先進(jìn)的加工制造工藝，保證產(chǎn)品加工穩(wěn)定性高、精度高、效率高。
2、工藝參數(shù)在線優(yōu)選、尺寸誤差自動(dòng)反饋及各種異常報(bào)警。
3、采用高效的機(jī)械手桁架上料機(jī)構(gòu)，有效降低人工成本，提高了物流效率。
1. the use of sleeve forging process, improve the utilization of materials;
2. the heating process adopts the double temperature measurement system in the furnace and outside the furnace to ensure the accuracy of the temperature;
3. Put into the manipulator, can replace the manual in each stamping station material stamping, handling, loading and unloading work, reduce the labor intensity of the operator.
1. the implementation of computer control, with process setting, storage, data display and record, historical data query, production capacity management and other functions.
2. annealing using nitrogen protection atmosphere, clean working environment; It achieves the ideal effect of high quality, energy saving and environmental protection, continuous automatic annealing.
3. because the annealing furnace is automatic control, man-machine coordination, labor intensity is greatly reduced.
1. the use of full-function CNC machine tool processing, high dimensional accuracy.
2. two clamping to complete the processing, processing cycle is short.
3. fully closed processing, high efficiency and safety, clean working environment, labor intensity greatly reduced.
1. the realization of computer control technology: to achieve the monitoring, setting and storage of real-time and historical records of heating temperature, heating time and carbon potential in each temperature control area. It can realize historical data record, easy to query and trace.
2. the use of secondary cooling technology, effectively reduce the residual austenite content in the product, improve the dimensional stability of the finished bearing.
3. the production line performance is good, the workpiece heat treatment quality is stable. Low equipment failure rate. It has obvious energy-saving effect.
1. the use of advanced grinding, super automatic production line, automatic CNC online detection grinding and other advanced processing and manufacturing technology, to ensure that the product processing stability, high precision, high efficiency.
2. online optimization of process parameters, automatic feedback of size error and various abnormal alarms.
3. the use of efficient manipulator truss feeding mechanism, effectively reduce labor costs, improve logistics efficiency.
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